Now I have finished the calico test for the suit I am making, I thought I’d take a brief break and show you some of the new techniques I have used in making it.
I have been slowly drifting away from “home-sewing” and steering towards more professional, traditional techniques. The test I have made (
see right) contains absolutely no fusible interfacing. Instead it uses a variety of non-fusible stiffening materials, much more appropriate for a suit of this nature.
To learn the use of these I made a half-scale sampler of a tailored jacket during the autumn term at college, using a very helpful text book for guidance (
see left). Doing the jacket in half-scale speeds up the process and makes it a handy reference piece. Only one side is made – since it is a mirror of the other – and by not closing it off completely, it will allow for inspection so it can be an on-going reminder of how it was made.
A sampler like this can become as involved as you like, with outer and breast pockets, linings and inside pockets – but I’m concentrating on the collar and lapel construction so will limit myself to this – I won’t even be setting a sleeve.

While working on numerous projects, you inevitably accumulate left over fabrics or buy materials with good intentions that never get used. This happened with some moleskin I bought years back (pre-dating my blogs), planning to make my then MkII Tennant Coat with it. Before work could start, I found the Malabar, which I still use today. The moleskin went to stock, but I did then try to use it to make an
Inverness Cape, but that proved to be a very unsatisfactory exercise.
More recently, while sourcing potential fabrics for my
Six Coat, I bought some green baize from a John Lewis remnants box (
see right). Sadly it wasn’t a match, but luckily it was only a metre at most, and I only paid half-price for it, so I put it done to experience.
Again this went into stock, and today it bounces back out, this time to make my jacket sampler.
Here are my notes from making the sampler late last year
My tutor has given me a basic jacket pattern to use, which I cut it from my fabric.
Next thing I need to do is cut my own pattern for the interfacings, based on this supplied pattern and covering the areas that need support.
This covers the shoulder area of the back, sweeping down under the armhole to give support to where the sleeve joins; and on the front, covers the upper chest, the front edge of the jacket, and again under the armhole.
The intention here is to use zero fusible interfacings which are principally hand-stitched in place, and made from traditional non-fusible, woven cotton and horsehair (see left).
It is fairly stiff (to give the support I need), but flexible with a springy quality (which bounces back during wear) ideal for this use. Being woven it has a grain, which I need to cut to match the grain of the body.
In both sets of pictures are: left, jacket pattern with interface pattern laid on top; centre, the cut body of the jacket with woven cotton/hair interfacing in place; right, turned right-side, the interfacing is tacked in place.